CNC Milling
CNC Milling is a process that uses computer numerical control (CNC) technology to control a milling machine for machining metal or non-metal materials. The cutting tool is rotated and moved along multiple axes to precisely remove material and create complex parts or shapes.
- Overview
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CNC Milling is a process that uses computer numerical control (CNC) technology to control a milling machine for machining metal or non-metal materials. The cutting tool is rotated and moved along multiple axes to precisely remove material and create complex parts or shapes.
Characteristics of CNC Milling:
High Precision
CNC milling provides micron-level precision, making it suitable for manufacturing parts with very tight tolerances. It can produce complex geometries, ensuring consistency and accuracy in the final product.
Multi-Axis Machining
CNC milling machines typically have multi-axis capabilities, with common configurations being 3-axis, 4-axis, and 5-axis milling. Multi-axis operation allows for more complex shapes to be machined, improving flexibility and reducing manual intervention.
Versatility in Materials
CNC milling can be used with a wide range of materials, including metals (such as aluminum, steel, copper, stainless steel), plastics, and composite materials. The versatility of materials makes it widely applicable in industries such as automotive, aerospace, medical, and electronics.
Automation and Efficiency
CNC milling is a highly automated process. Through pre-programming, it can achieve batch production, reducing human intervention and the risk of errors, and significantly improving production efficiency.
Capability for Complex Shapes
CNC milling can handle complex geometries and fine features, such as small holes, intricate profiles, grooves, and curved surfaces. This enables the manufacturing of more complex parts.
Control of Cutting Forces and Surface Quality
CNC milling precisely controls the cutting process to ensure high-quality surface finishes. Proper cutting parameters and tool selection can achieve excellent surface smoothness, reducing the need for post-processing.
High Material Removal Rate
CNC milling can remove large amounts of material in a short period, making it ideal for high-volume production or applications that require significant material removal.
Summary
CNC milling is a precise and automated machining method that uses computer control, offering high precision, versatility, efficiency, and the ability to machine complex parts. It is widely used in various
industries for the production of intricate and high-quality components.
NAITE TECH CNC Milling Capabilities
NAITE TECH offers comprehensive CNC machining services, with the factory primarily equipped with high-precision 5-axis turning-milling combined machining, ensuring that we can handle the most complex and demanding manufacturing requirements.
High-Precision 5-Axis Turning-Milling Combined Machining: Our advanced 5-axis machining capability combines both turning and milling processes, allowing for the creation of complex, multi-dimensional parts. With this technology, we can work on highly intricate components that require machining on multiple faces simultaneously. This combined approach ensures exceptional precision and is capable of handling tight tolerances of +/- 0.01mm.
At NAITE TECH, we pride ourselves on our ability to tailor our CNC machining services to meet the specific needs of our customers. By working closely with clients, we can produce custom Products with specific dimensions, finishes, and material requirements. With a focus on precision, quality, and innovation, we are committed to delivering components that meet the highest industry standards.
Feature
Front and back overlapped machining is possible with the back tool post.
Compact machine with back tool post with Y axis.Improves back machining capability.
・ Enhances machining capabilities by high output built-in motor equipped on the main and back spindle.
・ Maximum of 6 live tools can be mounted on the back tool post, and it can flexibly handle a variety of back machining needs
・ Reduces cycle time.
・ Live tool of front tool post (option) with max. speed of 10,000min-1 reduces the cycle time for small hole drilling.
Machine brand | B0205 | |
Max. machining dia | φ20mm | |
Main spindle speed | Max.10,000min-1 | |
(Normal rotation speed: 8,000min-1) | ||
Back spindle speed | Max.12,000min-1 (normal rotation speed: 8,000min-1) | |
Lool storage capacity | 21 PCS | |
Rapid traverse rate | 36m/min (X2, Z2) 32m/min (Y1, Z1) 24m/min (X1) | |
15m/min (Y2) (Y2 axis is limited to 6-axis machines) | ||
Main spindle motor | 3.7/5.5kW | |
Back spindle motor | 2.2/3.7kW |
By selecting a tool post and tool unit and arranging them according to the machining process it enables many different kind of machining option.
・ A unique slanted dovetail slideway structure for insreased rigidity of the tool post.
・ 4 types of tool posts are available to allow for a tooling layout most suited to the required machining applications.
・ The guide bush/non-guide bush selector function ensures optimum machining for both long and short workpieces.
Machine brand | SB20R type G | |
Max. machining dia | φ20mm | |
Main spindle speed | max.10,000min-1 | |
Number of turning tools | 6 tools(□12mm) / 7 tools(□10mm) | |
Max.drilling capability | ø 12mm(1/2in) | |
Max.tapping capability | M10×P1.5 | |
Rapid feed rate | 35m/min(X1,Y1,Z1,X2,Z2) | |
Main spindle indexing angle | C-axis control | |
Number of tools | 4-10 tools(option is included) |
Achieving an ultimate low price for ø20mm machine
Providing a well-made composition, having all kinds of equipment and functions that are needed for machining as standard features
Achieving shorten cycle time by NAITE TECH own control method
Machine brand | A20VII | |
Max. machining dia | φ20mm | |
Main spindle speed | max.10,000min-1 | |
Maximum machining length | 200mm | |
Maximum tapping diameter for main spindle (tap,die) | M8 | |
Maximum drilling diameter for rotary tool | 7mm Dia. | |
Maximum tapping diameter for rotary tool | M6 | |
Number of tools to be mounted | 21 | |
Tool size | 12mm Sq. (13mm Sq., 16mm Sq.) |